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Basalt fiber rebar (new material to replace reinforcement)

Product Description

Basalt fiber rebar is an excellent concrete reinforcement product. It is 4 times lighter than rebar and has 3 times higher tensile strength. Basalt rebar is made from basalt fiber by pultrusion technology. The surface is shaped and sanded. This finish can create better adhesion in concrete.

 

The basalt fiber reinforcement produced by Chongqing Hesheng Longgang Technology Co., Ltd. with new technology and new process can completely replace ordinary steel reinforcement and rebar; Compared with ordinary reinforcement, it has strong advantages: (see Annex for technical parameters)

1.The purchase cost is lower than that of ordinary reinforcement,

2. The strength is 200% of the ordinary reinforcement with the same specification and diameter; The tensile strength reaches 1100mpap; The reinforcement is only 450MPa,

3. Basalt fiber rebar, especially with high acid, alkali and corrosion resistance, is a kind of electrical insulator that will never rust.

4. Basalt fiber reinforced bar, which is non-magnetic. It has high tolerance to the moisture concentration in cement mortar and the penetration and diffusion of carbon dioxide, and can prevent the corrosion of concrete structure in harsh environment, so as to improve the durability of buildings and bridges.

5. The specific gravity of basalt fiber reinforcement is 2.1g/cm3; The specific gravity of steel and reinforcement is 7.85/cm3; The diameter weight of the same specification is 270% lighter than that of steel reinforcement, and the strength is 200% of that of steel reinforcement.

6. The physical properties of basalt fiber reinforcement are higher than that of reinforcement, and the cost is lower than that of reinforcement. Replacing reinforcement has epoch-making significance.

 

 

Performance comparison between basalt fiber rebar and ordinary rebar

 

Compared to steel, basalt filament is stronger at the same diameter, weighs a fraction of the weight at the same strength, and is immune to acids, alkalis, and corrosion. The superior strength, light weight, and final product cost of basalt rebar make it suitable for new applications.

project

Basalt  fiber  rebar

steel  rebar

tensile strength (Mpa)

≥1100

≥400

yield strength (Mpa)

≥250

≥300

Modulus of elasticity (Gpa)

≥50

≥200

proportion (g/cm³)

1.9-2.1

7.85

 

 

Cost  Comparison between ordinary rebar and basalt fiber rebar

 

Serial number

project

Basalt fiber rebar   

steel rebar

Basalt fiber rebar 

steel rebar

Basalt fiber rebar 

steel rebar

Basalt fiber rebar 

steel rebar

Basalt fiber rebar  

steel rebar

1

Specifications(mm)

8

10

16

20

22

2

weight(g/m)

95

394

150

616

382

1578

600

2465

720

2983

3

Length per ton(m)

10526

2536

6667

1623

2618

634

1667

406

1389

335

4

Tensile resistance(KN)

55

23

86

35

221

90

345

141

345

171

5

Price per meter(USD)

0.30

0.31

0.48

0.49

1.21

1.25

1.90

1.96

2.29

2.37

6

Unit price (USD / ton)

3175

794

3175

794

3175

794

3175

794

3175

794

7

Price difference per 10000 meters (USD)

-114.16

-128.77

-393.14

-515.08

-813.72

8

Saving rate of using composite reinforcement(%)

3.79%

2.70%

3.24%

2.70%

3.56%

 

 

Basalt fiber rebar application

 

Basalt fiber rebar (new material to replace reinforcement)can be used in construction, highway, pipe network, bridge, dam.

Basalt reinforcement bars can be used as an alternative to steel and fiberglass rebar. It is a little more expensive than steel and is used first where steel has shortcomings. Compared to carbon, basalt fibers are much less expensive and completely lack electrical conductivity and field inductance when exposed to RF energy.

The fact that it doesn't corrode gives it a big advantage over steel. Obviously, the steel in concrete structures will rust and flake. Moisture reaches the steel. It can then rust, expand and cause the concrete to fail. Basalt fiber concrete reinforcement can avoid this problem forever. Welcome to contact us for the latest basalt rebar price!

 

 

Products and Services

 

As one of the professional basalt rebar manufacturers, our company can provide Basalt Fiber Series Products include equipment, production line and technical service for the enterprises that need to invest in the construction of basalt fiber factory, no matter which country they are from. With technical and commercial expertise tailored on our customer demands, solutions and support throughout our customers projects. Please feel free tocontact us if you are considering to buy basalt rebar!

 

FAQ

 

Is basalt stronger than steel?
High strength-to-weight ratio: Basalt fiber is 3 times lighter than steel and has up to 2.5 times the tensile strength of steel. Chemical Resistance: Basalt fibers do not rust and are resistant to the effects of salt ions, chemicals and the inherent alkalinity of concrete.

How to make basalt rebar?
The process of making the fibers involves breaking and washing the basalt, then heating it to 2,550 degrees Fahrenheit. The fluid rock is then extruded through multiple tip bushings to create 13 to 19 micron or 19 micron fibers. 0005 to . 0007 inches in diameter.

 

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Basalt Fiber Rebar